MaxCim Motors, Inc.

Design Guidelines for Electric Powered Model Aircraft

  1. Select model and scale (or size).
  2. Determine wing area in square feet (span in inches x avg. chord in inches / 144).
  3. Work out total weight for desired wing loading:
    For typical 05 to 40 sized models:
  4. Determine power input required:
    • Level Flight: 25 to 30 Watts per pound.
    • ROG off smooth surfaces, reasonable climb: 40 to 50 Watts per pound. (ROG = Rise Off Ground)
    • ROG off grass, Sport Aerobatics: 50 to 60 Watts per pound.
    • Pattern: 70 to 100 Watts per pound.
    (Note that the actual calculation of these values depend upon the lift and drag coefficients, and so the higher values should be used for draggy airframes.)
  5. For a typical current of 25 Amps and a cell voltage of 1 volt per cell, determine the number of cells required (Total Watts divided by 25).
  6. Select the MaxNEO motor for the power and number of cells defined. Geared motors will generally give better performance for all but racing applications by allowing the use of a larger diameter, higher pitch, more efficient prop.
  7. The maximum airframe weight (including the radio and servos) will be the total weight less the motor/battery/controller (the "motor power system") combined weight. Can you build it that light and still achieve the required strength? Generally, the "motor power system" weight should represent about one-half of the total flight weight.
  8. Determine the approximate stall speed: Stall speed (mph) = 3.7 x sq. root of wing loading (oz/sq.ft)
  9. The propeller pitch should give a theoretical "propeller speed" of at least twice the stall speed, and preferably 3 to 4 times the stall speed.
  10. The propeller diameter should then be chosen to give the required current draw of about 25 Amps. (The diameter should always exceed the pitch).
  11. As a final check, when it is all put together, the measured static thrust should be at least one third of the total model weight. Note that static thrust measurements are only meaningful if the propeller diameter is at least 150% of the pitch (e.g. 12x8).
  12. Using the 1700 mAh cells will give a full power duration of around 4 minutes at 25 Amps (1.7 x 60/25). Going back to the power loading required for level flight (section 4 above) then allows estimation of the maximum "cruising" time. Actual flight time will of course be less than this due to the full power used at takeoff.
  13. Finally, always use thick multistrand wire (no less than 14 gauge or 2.5 sq. mm), good connectors (e.g. Sermos or Powerpoles) and a high efficiency, high rate speed controller that can handle the required number of cells and current.

    If you find that you cannot satisfy all of the above rules with some particular model, BEWARE! That first flight could be quite interesting.

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